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#120273 13/12/24 09:09 PM
Joined: Jan 2016
Posts: 7,774
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NormK Offline OP
SENIOR TECHNICIAN
I have one of the early Ranger rideons and I am wondering if anybody knows where I can get the friction disc material or anybody who can do this work. I'm not sure if the friction material goes on the alloy gear slider or on the disc on the bottom of the motor. I'm guessing it goes on the slider? Any thoughts, they are such a basic simple machine to just cut grass without all the bells and whistles of later machines. Pity to see this one go to the scrap because of not being able replace the friction material

NormK #120283 14/12/24 08:51 PM
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NormK Offline OP
SENIOR TECHNICIAN
First pic is the disc which fits on the end of the crank and the second pic is the drive that the disc drives on in a similar manner to the Ariens self propelled mower. I can't see where any friction material was fitted and I haven't see any pics of the drive

Attached Images
unnamed (16).jpg (618.13 KB, 73 downloads)
unnamed (41).jpg (356.63 KB, 74 downloads)
NormK #120285 14/12/24 09:23 PM
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SENIOR TECHNICIAN & HISTORIAN

NormK #120286 15/12/24 07:57 AM
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NormK Offline OP
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Thanks Max,
Bit of a shame because it is all complete and in reasonable shape for a 60 year old machine but looks like off to the scrapper

NormK #120287 15/12/24 10:19 AM
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I wouldn't scrap it Norm, I've seen 7 mm Kevlar that could be glued at a brake relining place ,not sure cost wise if worth doing.

There are usually people looking for half decent wheels for these Rover mowers .so you could remove the engine and sell the rest for $100. ,I had one that
looked like it was left in the rain for a few decades but wheels were good so I sold that for $50.

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Kevlar.jpg (34.14 KB, 62 downloads)
NormK #120291 15/12/24 01:23 PM
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NormK Offline OP
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Yes I did think that maybe some brake mob would be able to bond something to it. Scrapped the motor because the crank was broken. Only thing not working is the brake and I'm not sure how that is meant to work. If I could get something bonded to the disc, put one of those $200 6.5 motors on it and it would be a good little cheap rideon for somebody


Just had a thought Max, instead of the friction material being on the disc maybe I can use an off the shelf Ariens/John Deer friction drive the same way as the Ariens self propelled mowers I can just bolt one of these to the sliding drive wheel And these are not too bad a price and if worst came to worst I could bolt a pair of them together, that should prevent any slippage. Maybe this dead simple rideon will live again
https://www.ebay.com.au/itm/335700992125?_

Last edited by NormK; 15/12/24 02:53 PM.
NormK #120299 15/12/24 08:15 PM
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Yes that sounds like it will work Norm ,the one in the link looks like it will suit the early Ariens ride on mower.

If I put a new motor on these Rover ride on mowers it would still only sell for $250. here and someone
would probably drive a 4 hour round trip to buy it as that's what has happened in the past.That's still
not a bad outcome because of all the calls that want me to drive 4 hours to deliver the mower.

Attached Images
Friction 1.jpg (240.82 KB, 53 downloads)
NormK #120300 15/12/24 08:36 PM
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NormK Offline OP
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Yes I know Max, but I hate seeing something that has years of life left in it just getting sent to the scrap. We are constantly getting bashed over the head about saving the environment, or is all that bullshit when it comes to making a dollar

NormK #120304 15/12/24 11:19 PM
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In my opinion it's never been about saving the environment Norm , if it was we'd all have free electricity by now.
https://thefifthestate.com.au/energ...eamed-of-free-electricity-what-happened/

Maybe we will end up with diamond batteries that will last 1000 years .



Cheers
Max.

NormK #120311 16/12/24 02:18 PM
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NormK Offline OP
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Hi Max,
Any thoughts on what material I should use on the disc, kevlar, nitrile,cork? At the moment the Ariens wheel idea is on hold because they are 150 in diameter which is 25mm in diameter bigger that the existing wheel and that will give me issues when I have to depress the shifter down to change gears because it will hit the rear axle. As a last resort I could lower the axle down say 15mm and that would give me clearance but it is a lot of work getting the wheels off and the axel out.

NormK #120312 16/12/24 04:43 PM
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Hi Norm,

The cork I doubt would be strong enough , the Kevlar is strong but not a lot of friction tor a steel plate ,the Nitrile rubber should
be fine ,has good grip to steel ,hard wearing and is contaminate resistant.

There are different formulations and grades of nitrile rubber, which can affect the price.

What about gluing an old car timing belt so the flat rubber is in contact with the flat steel plate ,I've seen old timing belts put on
backwards on those ancient lathes with the flat round drive pulleys.

You would glue the rubber belt so it's like the Ariens drive.

Thinking about it ,it wouldn't be that difficult to use a steel cam pulley with the notches to hold the timing belt, but not that time consuming
to notch the Rover drive wheel if you wanted to do it that way.

I'm sure an old belt would be free or dirt cheap at a wreckers


Cheers
Max..

NormK #120315 16/12/24 05:23 PM
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NormK Offline OP
SENIOR TECHNICIAN
Yes Max, that is thinking outside the square and might just work. I threw out a timing belt we changed here a couple of months ago. Should be pretty easy to get one from a wrecker

NormK #120316 16/12/24 07:26 PM
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I think a workshop might be easier to get a free timing belt Norm as they just throw them out.

The timing belt most probably will need the width narrowed as the wider width has a greater surface area and the force per square millimeter can be lower, which might suggest less grip .It would be narrowed to fit the rover drive anyway.

The problem might be if this doesn't work it's going to waste time.

I did see a Nissan RB30 cam gear and belt is about 125 mm width,

Cheers
Max.

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RB30 Nissan.jpg (159.77 KB, 35 downloads)
NormK #120317 16/12/24 08:45 PM
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NormK Offline OP
SENIOR TECHNICIAN
Thanks Max, that is about perfect, now to talk to my mate at JS Japanese Imports, he will have something like that for sure. Pretty much everything I do here is a waste of time but I enjoy problem solving and beating the system occasionally

NormK #120408 24/12/24 05:29 PM
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NormK Offline OP
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Ok so my son in law has taken a fancy to this Rover so now I have to come up with a fix for this friction drive. I'm leaning more to bonding some material to the plate as opposed to the idea Mac came up with the timing gear. Reason I am reluctant to go this way is because I have to remove the rear wheels to get the shaft out to fit the new gear. This looks like an ugly job and if I can get something bonded to the disc I can leave the back end alone. I just have to find something that might work on it but now it is Christmas all these sort of brake and clutch places are closed. Anybody have any thoughts?

NormK #120411 24/12/24 08:37 PM
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Hi Norm,

I think you will need something that is reinforced Norm. 4 mm of leather is an option but I think it would wear too quickly.

Viton may not take the heat.

https://www.sglcarbon.com/en/markets-solutions/material/sigracomp-carbon-friction-materials/

Cheers
Max.

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NormK #120412 24/12/24 08:54 PM
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NormK Offline OP
SENIOR TECHNICIAN
Hi Max,
I have found some 12mm thick conveyor rubber sheeting, that might be worth a try

NormK #120425 27/12/24 11:12 PM
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SENIOR TECHNICIAN & HISTORIAN
Hi Norm,

I thought about an old conveyor belt a while ago but didn't think it was the type of rubber that would wear well under load.

A few things to consider below.

Using an old conveyor belt for a friction drive in a mower is a mixed bag. While it can be a cost-effective solution, several factors will influence how quickly it wears under load:

Material Composition: Conveyor belts are made from various types of rubber and composite materials. Some are designed for heavy-duty applications, while others are not. Older or worn belts may have already degraded, compromising their effectiveness and durability.

Load and Usage: Mowers face significant forces, on uneven terrain. If the conveyor belt is not designed for high-friction applications, it will likely wear out faster under these load conditions.

Friction Properties: The ability of the belt to grip the driving surface is critical. If the rubber is hard or slick, it may not provide sufficient traction, leading to slippage and increased wear.


Heat Generation: Friction generates heat, and excessive heat can accelerate wear. If the conveyor belt isn't designed to handle prolonged friction under load, it may degrade more quickly.

Testing: If you're considering using the old conveyor belt, you could implement it on a trial basis. Monitor its performance, wear rate, and functionality under typical operating conditions of the mower.

Environmental Factors: Exposure to moisture, UV light, and temperature changes can affect the longevity of rubber materials. If the belt is exposed to harsh conditions, its lifespan may be shorter

If the 12 mm belt is made from a durable, high-friction material, it may perform well even under considerable load.

while using an old conveyor belt may initially seem like a viable option, it is likely to wear out quickly if it is not suited for the specific demands of a friction drive system.

This does make me wonder what the original friction drive was made from possibly asbestos.


Cheers
Max.

NormK #120426 28/12/24 07:48 AM
Joined: Jan 2016
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NormK Offline OP
SENIOR TECHNICIAN
Hi Max,
Thanks for that, it is a mixed bag of options and always a guess as to what Rover used. One good thing is the motor is held on by 4 easy to get at bolts so the motor can be pulled off in a few minutes if the belt wears out. It has to be a material that is grippy to grab the drive wheel but hard enough not to wear too rapidly. My Daughters place in Drouin is flat and not too far away so that I can monitor it and for a free rideon mower they won't be able to complain much and I can see how the belt survives and you never know somebody may come here in the future asking for a solution to this problem These machines are so simple and it is a shame to see them going to scrap because of this simple drive disc problem

NormK #120436 28/12/24 10:35 AM
Joined: Sep 2015
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SENIOR TECHNICIAN & HISTORIAN
Hi Norm,

I have a few more options.

Before I got rid of my last rusted Rover Ranger I was contemplating fixing it and it also needed a new friction drive.

I found someone I know that had a friction drive pulley in his shed on a horizontal shaft engine driving an air compressor ,I was going to swap
3 impulse starters for the friction drive and he wanted the old pulley to put back on the compressor ,I'm guessing it will still
be on the compressor ,he'd probably take 3 early alloy victa starters too if impulse starters can't be found ,it wouldn't take me long to look into that if your interested.


The other option would be to fit a small gearbox with forward and reverse from another mower ,I've seen them on a few
different brands of mowers the one below I removed from a MTD ,decades ago when vertical shaft ride on mowers were
hard to come by at a cheap price, I converted a ride on to a horizontal shaft engine and used the same gearbox on it's side.
just had to make mounting brackets, not that you would need to turn the gearbox on it's side or use a horizontal motor.

Cheers
Max.

Attached Images
Gearbox forward plus reverse.jpg (206.53 KB, 7 downloads)
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