Good Evening ODK Members,
A friend was over dropping me off some parts and he had a few mowers in his trailer, he asked me if I was interested in anything that was in there. There was one wreck that was interesting as it had a JAP engine on it and spare parts are always good. He told me the engine was seized and it was going to be garden art if I didn’t want it, I asked the price and it was free 👍
I stashed it behind the shed until I could have a better look over it, there was a lot missing and it was definitely seized. Holidays arrived and I made space for the Spincut on the workbench. The engine was missing its fuel tank, muffler top and starter pulley but did have a carburettor.
The base was perfect and still retained its brass identification tag, Model 22
When I saw how good the base was I wondered how seized the engine was, magneto all came off without much trouble and then I separated the bottom third bearing assembly from the engine. More on the bottom bearing later. I managed to get the cylinder off finding the piston badly corroded where it aligned with the exhaust port, bad design here as when the mower is left in the elements moisture builds up in the exhaust pipe and finds its way down into the inside.
Crank was stuck so I split the cases and found rusted bearings and a frozen conrod. Bearings are no problem but I needed to free up the rod, I soaked the crank in some strong caustic degreaser for a day and then took it out and gave it a tap. It moved a bit so I tapped it back and forth for a while and kept cleaning it and applying WD40 until it was totally free. Soaked it again and cleaned it again until it was rotating smoothly.
The bore honed up ok and I found a spare piston, rings and a gasket set in my spares
Incidentally the seals on the JAP Model 80 are fitted from the inside as there is a retaining lip on the outer case, bit of a bugger when you have bearings frozen into the cases.
I managed to remove the bearings and seals and had no trouble getting them from my local bearing shop, the seals were destroyed so I took the crank and cases with me for measuring up. Bearings are 2 x 6203 for the crankshaft.
So all apart and after a lot of cleaning and some orange paint the engine is ready for reassembly 🙂