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Joined: Nov 2019
Posts: 61
Likes: 3
Trainee
Hi all,

I am working on a Rover raider with a tecumseh Ov358ea 13.5 engine.

It has had issues starting since I've had it, in fact I've never got it running. It will turn over but fail to fire and then cough out of the intake.

I though it may have had a stuck valve but have check the valves and adjusted the clearances (they were within tolerance anyway) but still no good.

I now think it may be a head gasket or the fly wheel key has sheared so my first question is:

What does correct ignition timing look like regarding the coil and the magnet? I understand that a few degrees advanced timing is ideal but does the following picture suggest too much advancement??

For context the engine is currently at TDC and both the intake and exhaust valves are closed.

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20210402_101321.jpg (243.33 KB, 137 downloads)
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Joined: Nov 2019
Posts: 61
Likes: 3
Trainee
Additionally I can't check the flywheel key just yet as I don't have a socket big enough to access it

Joined: Nov 2019
Posts: 61
Likes: 3
Trainee
Neighbour was happy to lend me 1 1/8" socket to check the flywheel key which isn't sheared. Now looking at possible blown head gasket

Joined: Jan 2016
Posts: 7,466
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SENIOR TECHNICIAN
Most supposed ignition problems are carby, have you tried starter fluid in the carby?

Last edited by NormK; 02/04/21 03:19 PM.
Joined: Nov 2019
Posts: 61
Likes: 3
Trainee
Hi Norm,

Yep tried starter fluid to no avail. I pulled the head off and broke the head gasket in the process, not supprisingly.

There was significant carbon build up which I cleaned and polished and then put it all back together. It coughed and idled for about 2 seconds before stalling again.

Hopefully the local has a gasket kit for these tecumsehs

Joined: May 2010
Posts: 304
Likes: 22
Apprentice level 4
You may be lucky to find a gasket, they have been out of production for many years now though.
Does it have good consistent spark? Not impossible that it is the coil itself. A quick google says 10-35 degrees btcd so that looks ok.

Personally i would have started with a compression test, than a leak down test to rule out mechanical. one other check is valve timing, easiest test for that is at TDC (not comp stroke) the both valves should rock.

it may seem simple but have you tried a new plug?

Joined: Nov 2019
Posts: 61
Likes: 3
Trainee
Good spark from the plug but I will try a new one just in case. I should be able to compression test it when I get my kit back tomorrow (leant it out).

It does surprise me a little that non OEM tecumseh parts don't seem to feature in Google searches for spares....

Video of how it behaved after I put the head back

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Last edited by Lockstock; 02/04/21 09:00 PM.
Joined: May 2010
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Apprentice level 4
Out of curiosity what did you set the valves to? a bit of research online is telling me that valve clearance is critical on these. I do vaguely remember having a similar problem with one but was many years ago. According to the manual it should be a very tight .004" on both intake and exhaust

Tecumseh shut down production in 2009, and yeah unlike briggs and honda aftermarket has so far not really gone anywhere. We struggled to get genuine parts 10 years ago.

I am not a big fan of the tecumseh engines at the best of times

Joined: Nov 2019
Posts: 61
Likes: 3
Trainee
Both valves were set to .1mm (didn't have imperial feeler guages).

TBH if I had a briggs lying around I'd just put that in instead alas this is what I have so I'll keep trouble shooting.

Joined: Nov 2019
Posts: 61
Likes: 3
Trainee
OK, got my compression kit back and it's reading a healthy 90 psi.

Off to get a new spark plug to rule that out

Joined: Nov 2019
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Trainee
OK, it's not the spark plug. Strong blue spark clearly visible.

So it getting spark, It's got plenty of compression and it's getting fuel directly (ill worry about the carb after ive got it to urn over/idle momentarily)

Am I missing anything else?

Joined: Nov 2019
Posts: 61
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Trainee
I went back to the flywheel key thinking that it may have sheared to the point that it was 180 degrees from where it should be and I just didn't realise when I first inspected it.

Unfortunately it is not the case. After removing the flywheel the key is still in perfect condition.

The stator is very dirty however and wondering if a dirty stator can reduce its performance?? 🤔🤔🤔

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Last edited by Lockstock; 04/04/21 01:13 PM.
Joined: Jan 2016
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SENIOR TECHNICIAN
Stator has nothing to do with the engine running, its only purpose is to charge the battery

Joined: Nov 2019
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Trainee
Thanms Norm.

Eventually realised that after doing some further research.

Just about given up on it now, I'm just going in circles

Joined: Jul 2018
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SENIOR TECHNICIAN
Exhaust isn't clagged up by mudwasps or similar is it?

Joined: Nov 2019
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Trainee
I've taken the exhaust off and tried it on the off chance it was clogged - same result.

Leak tested the head with coloured water and determined there is no blowby occurring at the valves as the fluid remained constant for 15 mins and towel underneathshowed no coloured water.

No scoring or abrasions on the cylinder and the head gasket is still in ood condition.

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20210405_092408.jpg (181.7 KB, 47 downloads)
Last edited by Lockstock; 05/04/21 09:33 AM.
Joined: Jan 2016
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SENIOR TECHNICIAN
Something obvious we are missing here. Have you checked the cam timing, making sure the valves are opening and closing in the right sequence relative to TDC?

Joined: Nov 2019
Posts: 61
Likes: 3
Trainee
No I haven't checked the cam timing. I'll look into that today.

Joined: Nov 2019
Posts: 61
Likes: 3
Trainee
Any 'how to' guides on checking the cam timing??

This is now delving into unknown territory for me

Edit: some good old fashioned research and youtubing resulted in this video


Looks like a fair process regarding time but not too difficult.

Last edited by Lockstock; 05/04/21 11:53 AM.
Joined: Jan 2016
Posts: 7,466
Likes: 143
SENIOR TECHNICIAN
Don't worry about pulling it apart to check the cam timing, just get it up on compression stroke then rotate the motor through its cycle to make sure the exhaust valve starts to open after it has gone over TDC and follow it through the cycle of the exhaust valve shuts and the inlet valve begins to open. Probably best to check with the head in place, doesn't matter about the gasket at this stage

Joined: Nov 2019
Posts: 61
Likes: 3
Trainee
Edit:
Disregard below.



I might not have wrapped my head around this.

Does a visual check of the valves (and an u derstanfing of where TDC is) not represent the camshaft timing??

In other words, with the valve cover off and spark plug out using the trusty screw driver method and spinning the flywheel to find TDC any discrepancy with the camshaft timing should also be evident....??

Or is there something else in the camshaft timing that can't be determined without gaining access to it?

Just don't want to rip the engine off the chassis and get in to the guts without understanding the requirement first.

Edit: Sorry Norm, just saw your response on the previous page

The valves and timing appear to be functioning as they should with both valves closed at TDC

Last edited by Lockstock; 05/04/21 12:42 PM.
Joined: Jan 2016
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SENIOR TECHNICIAN
Ok if all is as it should be there is no reason why it won't run unless it isn't getting fuel, nothing else left

Joined: Sep 2015
Posts: 2,043
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SENIOR TECHNICIAN & HISTORIAN
Hi Lockstock

Originally Posted by Lockstock
The valves and timing appear to be functioning as they should with both valves closed at TDC

On TDC the mechanical compression release has one valve slightly open on TDC,

Never adjust Valve clearances on TDC when a Compression release is used.

I would usually disconnect the coil kill switch wire just so you know it's not intermittently earthing out.

I like to swap the coil just to rule that out as having a problem under load but if you don't have
a spare you wouldn't want to spend thirty dollars for nothing if it's not the problem.

https://www.outdoorking-forum.com.au/forum/ubbthreads.php?ubb=showflat&Number=59750&page=all

Cheers
Max.

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Joined: Nov 2019
Posts: 61
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Trainee
Thanks Max,

So if the valves aren't to be set at TDC where should they be set?

The engine doesn't have too much compression as it freely spins under the power of the starter mower....

Joined: Sep 2015
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SENIOR TECHNICIAN & HISTORIAN
Hi Lockstock

The service manual would explain the adjustment better , All I could find was the following, Valve clearance spec is .004" , and yes at top dead center of *compression stroke* , plus about 5 degrees of additional flywheel movement (piston moves down about 1/4" after top center) - Or, set each valve one at a time by turning engine until one valve opens fully, set clearance on the other valve, until both valves are set.

If you don't have the manual but know the clearance is .004 " then I would set each valve one at a time by turning the engine until one valve opens fully then set the clearance on the other valve.


Cheers
Max.

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Joined: Nov 2019
Posts: 61
Likes: 3
Trainee
Thanks Max,

Great flow charts too.

Currently got the bottom end apart and no obvious signs of damage. I'll be sure to set the valve clearances as per above.

Feel free to jump in with comments if you see anything glaringly obvious in the pictures

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20210405_172134.jpg (232.66 KB, 53 downloads)
20210405_172155.jpg (127.88 KB, 53 downloads)
Last edited by Lockstock; 05/04/21 05:37 PM.
Joined: Nov 2019
Posts: 61
Likes: 3
Trainee
So after setting the cam timing again and reinstalling everything it eventually kicked over and idled very roughly for about 10 seconds.

I also set the valve clearances in the way Max suggested (with one valve open and the other fully closed.

It surged a few times then died and I'm sure it was running off aero starter rather than fuel from the carb.

Is it normal for the starter motor to cut out and then re-engage the flywheel when trying to turn the ignition on? It seemed as though it was making the engine cough when it was doing this....

Last edited by Lockstock; 06/04/21 06:05 PM.
Joined: Sep 2015
Posts: 2,043
Likes: 145
SENIOR TECHNICIAN & HISTORIAN
G'day Lockstock

Originally Posted by Lockstock
Is it normal for the starter motor to cut out and then re-engage the flywheel when trying to turn the ignition on? It seemed as though it was making the engine cough when it was doing this....

The starter pinion is on a lead screw so when the starter spins the pinion gear engages with the flywheel but when the motor
runs the flywheel is spinning quicker than the starter so this will disengage the starter pinion.

If the motor fires or runs while cranking then it is normal for the starter to disengage .

Sounds like the carby needs a good clean out .

Cheers
Max.

Attached Images
Starter.jpg (53.32 KB, 18 downloads)
Joined: Nov 2019
Posts: 61
Likes: 3
Trainee
Thanks Max,

I've pulled everything I can think of off and cleaned and reassembled. And finally, I was able to get this thing to run.... Very roughly.

It doesn't like to start with the choke closed and surges wildly but I still call it a win.

I may have damaged the carb main jet o ring of the washer for the main jet screw as it now leaks fuel but hopefully that's an easy fix for the future.

Time to get the carb tuned and see if this thing actually wants to cut.

Thanks to all those who gave input, much appreciated

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