Firstly, much thanks to all for their replies - I will try to respond to each as personally I hate it when I try to assist others and are ignored and I can only assure folks I genuinely appreciate the assistance. :-)
I've attached a few more pictures taken this morning which might support and assist with responding and having folks understand what the issues are:
1) Rear/drive pulley on spare 550 Pro
2) Engine shaft pulley on spare 550 pro
3) Engine shaft pulley on IN USE 550 Pro
4) Belt drive area SPARE 550 Pro - M36 rubber belt on, tensioner arm is FULLY engaged, note belt is SO TIGHT only a few mm of movement possible - can't be correct. Its way too tight to properly engage it and it'd either move constantly or burn/abrade the belt.
Hi N1KK0,
Do none of these have belts on them? What happens if you remove the tensioner arm, can you get a belt to fit and then drill a new hole in the tensioner arm so it can then put tension on the belt. Sometimes you just have to alter things to get them to work. I know this probably isn't wat you want to do but if the grass is getting too long you might just have to bit the bullet
Hi NK,
Unsure what you mean - for the photo of the pulley I took the belt/s off to show the size/condition of them. I can assure you I've plenty of belts here - just not sure if any of them are useful. ;-)
Yes, I see what you're saying, but due to a couple of raised areas of the base, moving the tensioner arm, while still having it face backwards would be a very messy and tricky exercise. If you look at picture 4 - of the belt area where the tensioner arm attaches and also to the rear right of it are two raised sections - they'd be near impossible to work around and you need them as stops for the arm which is under tension. Good idea and I do stuff like that at times but I suspect it'd be very hard to do on the 550 Pro's belt area.
As always when the 550 Pro is not working - which has basically be constantly. I instead use the 21" Honda utility mower....not fun to push I can assure you. I will pop some pictures up soon as I am sure you guys think I'm a massive whinger but it's a tough property to mow for a bunch of reasons. :-)
Is it possible that the rust on the drive pulley, paired with some possible pulley damage on the motor one (looks like a groove in it) means the proper belt isn't fully seating?
This might take a few vital mm out of the equation
The rust is pretty marginal - I don't think there's less metal of any great amount due to it. The ONLY one where I think this might be less than ideal is on the engine shaft pulley. If you compare the pictures I took of the spare and current use 550 - the IN USE one is missing about 1/2 of the bottom of it's pulley's lower lip. I am unsure how much issue this would make, it's definitely not the difference between a belt fitting or not but would promote more slippage.
I did try and fit the M36, M36K, M37 belts to the spare 500, which has better condition pulleys. The fit was seemingly the same - as shown the M36 belts were way too tight. Making this even more confusing I actually realised I had two old and badly damaged belts that came WITH the mowers. Too damaged to use, but they were on them and working when I bought them. Well one of them has feint markings that appear to say M36 - its a rubber/standard belt but unsure how it was ever used when close to new as it's far too tight.
As I said I am unsure that it's really much of a factor but unsure how one would even begin to go about swapping the engine shaft pulley off one of the 'backup' 550's I have? Obviously the engine needs to come off but after that I'm unsure - at this stage seems like a lot of effort for little assured benefit - but open to be told otherwise.
Hmm unsure about this - I have 3 idler pulleys amongst the bits here and all are the same size, can't imagine it's size changing would vary the speed much as all it really does is push the back of the belt in, making it apply more tension to the drive pulley.
This is why I prefer a push mower with good bearings!!
I only saw a video last night of a guy in America resurrecting a Snapper SP mower and among the things he did was take to the pulley grooves with a small wire brush on an air tool to clean them up.
To be honest I do as well - now I've welded up the terrible chassis on my Honda HUT216 it's exceptional - but my property isn't easy to knock all over with it - especially in mid summer needing mowing every 4-5 days.
Do you think the small amount of corrosion of the side walls of the drive pulley would be causing belt slippage? I suppose i could try and clean up, but I imagine it'd be hard to do as I can't get the pulley off nor great access to it.
Or you could turn the tensioner pulley down or make a smaller one. Plenty of ways to skin a cat
If I had a metal lathe, perhaps. Alas working with what I have onhand it's tricky, again I'd like to think it shouldn't be this hard - a simple belt change should work but alas not.