That is useful information, Millsi, we haven't seen pictures of one like that on Outdoorking before, as far as I know. Your clutch countershaft is also much longer than the later ones such as myevolution's one in the other thread I referred to. I think for a time, though, the long shaft was continued with the threaded shaft - some of our Greenfield threads on Outdoorking feature long shafts. Those long shafts seem to have fractured not-infrequently, which may be one of the reasons for the change to the short shaft. At the moment my guess at what might make your clutches run out of true, is a bend or fracture in that shaft.

Are you going to strip that shaft now? I think at a minimum you'll need a gear puller to get the ballraces off, and perhaps some of the collars as well, but you may have to heat the collars with a torch. I think I'd use the puller first, removing the bearings, the sprocket, and the other collars near the ends of the shaft. For the collars that are up against the clutches, a puller won't work and it will require either careful torch work or perhaps a press and a split ring.

Last edited by grumpy; 09/01/13 01:15 PM. Reason: Add detail