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Joined: Jun 2013
Posts: 407 Likes: 2
Qualified Junior
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I have a customers Briggs & Stratton Intek Pro 305 10 HP engine that is fitted to a pressure washer that has been hard to start since new.
The engine details are as follows:
Model: 205332 Type: 0314B1 Code: 090107YD
It was purchased new in 2009 and has only done 33.4 hours since it was purchased, so hasn't done much work.
When I try to start it with a known working spark plug, it has good compression but has no 'kick' even though the inline spark tester shows a spark whilst under compression. It also makes no difference using Aerostart. After a few dozen swift pulls it will kick back and snatch the starter rope out of your hand but still won't start. Occasionally it will start in under six pulls but is even worse if you try to restart it when it is warm.
I've tried removing the pressure washer pump incase it was causing a drag but it makes no difference.
I also checked the valve clearances which were a long way off the factory spec but hardly made a difference.
This seems to point to a decompression problem as once it runs it doesn't run rough as though the ignition timing was out of spec.
Of course it is now out of warranty, so my options are to pull it apart to see what is wrong, putting an electric starter on, or just replacing it with a rebuilt Mitsubishi made Vanguard engine.
Has anyone had trouble with model Briggs & Stratton engine before?
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Joined: Dec 1999
Posts: 5,380 Likes: 34
Repair Junkie
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Hi LRT, Have you checked the flywheel key? It could be damaged. 
Regards, ![[Linked Image]](https://www.outdoorking-forum.com.au/forum/images/members/mower-monsterw.jpg) Bruce Please do not PM me asking for support. Post on the forums as it helps all members not just the individual.
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Joined: Jun 2013
Posts: 407 Likes: 2
Qualified Junior
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Yes no damage to the key.
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Joined: Jun 2013
Posts: 407 Likes: 2
Qualified Junior
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Some photos: ![[Linked Image]](https://www.outdoorking-forum.com.au/forum/uploads/usergals/2017/06/full-6946-34729-image.jpg) ![[Linked Image]](https://www.outdoorking-forum.com.au/forum/uploads/usergals/2017/06/full-6946-34730-image.jpg)
Last edited by LRT; 08/06/17 03:48 AM.
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Joined: Jan 2016
Posts: 8,063 Likes: 205
SENIOR TECHNICIAN
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Problem is LRT, once you start pulling it down the labour costs very quickly add up and it is probably cheaper in the long run to just put a Chonda on it for a couple of hundred dollars. Makes it very hard to justify repairing something, just replace it
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Joined: Jun 2013
Posts: 407 Likes: 2
Qualified Junior
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Yes, sadly that is the case. The owner doesn't want a Chonda and would still prefer to either get this one going or replace it with a secondhand Vanguard.
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Joined: Jan 2015
Posts: 1,525 Likes: 23
SENIOR TECHNICIAN
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You said that you have good compression. What is it? It should be around 65-70 psi even with the decomp active, 120+psi with it disabled. If below 65 psi I would be suspecting either worn cylinder and a bad valve. I had one generator here that was low hours that the cylinder was worn out and ovaled. When I honed to the oversized .020" the oval didn't clear until .019".
Because it runs once started it should eliminate the ignition and fuel as being the problem. All left is compression problems.
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Joined: Jun 2013
Posts: 407 Likes: 2
Qualified Junior
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I only used the B&S leak down tool (P#19545) with the piston locked at TDC. It indicated low leakage of around 20%. For a picture of the tool, see: https://tinytach.com/specialty-engine-toolsI'm away until early next week, so will put the compression gauge on next week and let you know. It's a shame such a new motor is so useless. I wish it was still under warranty as the valve clearances were way off spec. I wonder what else is wrong! I too have found the 12 cu inch Inteks wear oval rapidly and don't last like the old Japanese Vanguard engines. I have a 2007 127332 CP550 water pump with 4,000 hours on the meter due to be bored out to 20 thou whereas a 1998 Mitsubishi Vanguard has done nearly 30,000 hours on a water transfer pump and when I de-coked it two years ago, the cross hatch in the bore was still clearly visible! Both motors are owned by the same owner and also receive scheduled maintenance.
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Joined: Jan 2016
Posts: 8,063 Likes: 205
SENIOR TECHNICIAN
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You get very annoyed when a manufacturer starts building rubbish pieces of equipment and using a reputable name brand on it. The thing is with the Chondas, they are cheap, you know they are cheap and you get what you pay for. Personally I find they are not that bad, run them till they stop and throw them away
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Joined: Nov 2016
Posts: 56
Victa obsessed
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That Briggs engine looks awfully like a chonda, doesn't it
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Joined: Jun 2013
Posts: 407 Likes: 2
Qualified Junior
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That Briggs engine looks awfully like a chonda, doesn't it You're not wrong. The new black Vanguard engines that are made in the Briggs & Stratton Chongquing plant with 'Transport Guard' have a carby that closely resembles the Keihin carby on the Honda GX's. I'm considering looking at Kohler engines now as Briggs & Stratton are no longer what they used to be. The small Kohler engines are just rebadged Yamaha's though. It is the same with Makita power tools. The ones sold at Bunnings are not the same as the regular ones and wear out quickly if used on a daily basis. Also, Stihl are marketing small chainsaws that are made in Mexico. These are only designed for weekend use. I wish these companies would market the cheap tools under another brand as it ruins their reputation.
Last edited by LRT; 08/06/17 09:24 PM.
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Joined: Nov 2016
Posts: 56
Victa obsessed
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He may as well just explain that fitting a chonda is like fitting an oem
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Joined: Jan 2016
Posts: 8,063 Likes: 205
SENIOR TECHNICIAN
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Yes but at a fraction of the cost of a Briggs
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Joined: Jun 2013
Posts: 407 Likes: 2
Qualified Junior
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He may as well just explain that fitting a chonda is like fitting an oem  Sad but true!
Last edited by LRT; 09/06/17 07:23 AM.
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Joined: Jun 2013
Posts: 407 Likes: 2
Qualified Junior
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Yes but at a fraction of the cost of a Briggs Yes. At least the OEM should adhere to more stringent quality control standards. The interesting thing is I've operated a grain auger a few years back with the later all black Vanguard version of the same engine and it starts easily.
Last edited by LRT; 09/06/17 07:32 AM.
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Joined: Nov 2016
Posts: 56
Victa obsessed
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Not really, because they are made in the loncin factory(I think) with the same materials, so you may as well get a chonda and put the Briggs shroud on it, and tell him it is oem. (Bloody auto correct)
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Joined: Jan 2016
Posts: 8,063 Likes: 205
SENIOR TECHNICIAN
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Honda did the same thing with those rubbish OHC models, I bought 2 of them new many years ago and they were impossible to start without starter fluid. As a result I will never buy another Honda product, once bitten twice shy. Sooner go with a Chonda, at least you are not paying top dollar for a name and that is all they are now
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Joined: Feb 2006
Posts: 4,675 Likes: 165
SENIOR TECHNICIAN
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These el cheapo engines used in high stress applications like this are a leg out of bed waiting to happen. I already know of one Chonda in a pressure wash that has done it.
Ahh, if only victa had kept producing the thumblatch catcher series, they would be in better shape today!
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Joined: Jun 2013
Posts: 407 Likes: 2
Qualified Junior
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Not really, because they are made in the loncin factory(I think) with the same materials, so you may as well get a chonda and put the Briggs shroud on it, and tell him it is oem. (Bloody auto correct) According to the 2016 Briggs & Stratton update seminar, all the horizontal single cylinder engines are made in Briggs & Stratton's BLTE Bai Li Tong plant in Chongquing, China. This includes the current 'all black' Vanguard range. (The Vanguard range was originally built by Mitsubishi Heavy Industries, Japan) The Vanguard V twins are still made in Japan by Daihatsu except for the 810 EFI, which is made in Auburn, USA. Some clips from the update seminar in relation to the new cheap CR series engine: ![[Linked Image]](https://www.outdoorking-forum.com.au/forum/uploads/usergals/2017/06/full-6946-34742-screen_shot_2017_06_10_at_4.18.56_pm.png) Note the qualification life of the CR! ![[Linked Image]](https://www.outdoorking-forum.com.au/forum/uploads/usergals/2017/06/full-6946-34743-screen_shot_2017_06_10_at_4.18.42_pm.png) The CR range has Honda written all over it !! Here is a clip from The History of Briggs & Stratton (MS8751) ![[Linked Image]](https://www.outdoorking-forum.com.au/forum/uploads/usergals/2017/06/full-6946-34745-bs_china_plant.png)
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Joined: Jun 2013
Posts: 407 Likes: 2
Qualified Junior
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Compare the Briggs & Stratton CR to Honda GP160... ![[Linked Image]](https://www.outdoorking-forum.com.au/forum/uploads/usergals/2017/06/full-6946-34746-honda_2014_gp160_engine_main.jpg)
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