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#10337 01/12/08 08:43 AM
Joined: Sep 2008
Posts: 105
jam2727 Offline OP
Apprentice level 2
***
hey everyone. Today i got myself a project for the Christmas holidays.

lot of work is going to be needed. Obviously a repaint. but unfortunately water has got into the bore and as rusted the scratches and a part of the front of the cylinder as you can see in the photo. this going to need a rebore or can i just clean the cylinder out?

[Linked Image from i181.photobucket.com]

[Linked Image from i181.photobucket.com]

Joined: Dec 1999
Posts: 5,347
Likes: 31
Repair Junkie
****
jam2727,

I would be doing a rebore, oversized piston, oversized rings, gasket set, top & bottom seal as well as new bearings and it will go like new providing you have spark.

I have the bearings, seals and gasket sets in stock. So if you want a price for the parts just send me a PM. cheers2


Regards,
[Linked Image]

Bruce


Please do not PM me asking for support. Post on the forums as it helps all members not just the individual.
Joined: Sep 2008
Posts: 105
jam2727 Offline OP
Apprentice level 2
***
okay thank you very much Bruce, i have sent you a Pm about that.

How much should i pay for a rebore? and the oversized pistons and rings?

Joined: Dec 1999
Posts: 5,347
Likes: 31
Repair Junkie
****
Originally Posted by jam2727
okay thank you very much Bruce, i have sent you a Pm about that.

How much should i pay for a rebore? and the oversized pistons and rings?

Rebore piston and rings about $65.00 cheers2


Regards,
[Linked Image]

Bruce


Please do not PM me asking for support. Post on the forums as it helps all members not just the individual.
J
Joe Carroll
Unregistered
Does it use a flag type carby or a plastic one? I may have a barrel and piston to suit in good condition.

What is the bore of the 125 so I can make sure what I have is a 125?

#10353 02/12/08 01:06 PM
Joined: Sep 2008
Posts: 105
jam2727 Offline OP
Apprentice level 2
***
hey Joe. It has a G3 carby on it. the inlet port on the cylinder is rusted because the person i got it off left it out in the rain for years with the carby off. so a whole new cylinder would be great.

J
Joe Carroll
Unregistered
I had a look around in the shed, I only have a complete 160 that uses a g3.

However I am picking one of these beasties up on saturday that is complete.

#10387 05/12/08 12:28 PM
Joined: Sep 2008
Posts: 105
jam2727 Offline OP
Apprentice level 2
***
so what dose that mean? sorry lol

J
Joe Carroll
Unregistered
I only have a 160cc motor that uses a g3 type carb, thought it was a 125 for some reason.

I will be in Melbourne on Saturday picking up one of those utilities just like the one in the pic. (among others) I will see what is among that lot. smile

#10410 07/12/08 12:57 AM
Joined: Sep 2008
Posts: 105
jam2727 Offline OP
Apprentice level 2
***
Okay no worries Joe, thank you. so i 160cc wont possibly go on the frame? because i have 2 of those now

J
Joe Carroll
Unregistered
I just picked up two of these machines yesterday. Yes a 160 should bolt down nicely.

#10469 10/12/08 09:08 AM
Joined: Sep 2008
Posts: 105
jam2727 Offline OP
Apprentice level 2
***
okay a bit of progress.

[Linked Image from i181.photobucket.com]

its all come apart pretty quickly and nicely........ except 2 of the axle bolt and nuts. they seemed to have formed together with the spacer. so dose that call for the grinder? and dose annyone have 2 of these i could get?

[Linked Image from i181.photobucket.com]

[Linked Image from i181.photobucket.com]

Joined: Sep 2008
Posts: 105
jam2727 Offline OP
Apprentice level 2
***
well i think the grinder will be the option. i got a full new set of bolts and nuts from the hardware store today. I also have made up 2 new spacers.

[Linked Image from i181.photobucket.com]

i don't know what to do about this rot here. should i just cut it away?

[Linked Image from i181.photobucket.com]

J
Joe Carroll
Unregistered
That side is bolt on isnt it? I would have to check, I would probably cut it out and bolt on a new side.

Will look at my two later and see.

#10504 12/12/08 09:27 AM
Joined: Sep 2008
Posts: 105
jam2727 Offline OP
Apprentice level 2
***
yes thats the bolt on side. but if i cut that section away there will be nowhere to bolt on. there is a shiny bit there, thats where the bolt was but it snapped on me with verry little force when i tried to take a bolt off. i would have to make that section up again and weld it on.


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