Got the green engine assembled today. Will post a video tomorrow of it working back on the edger. Having fun repairing these old Briggs flathead engines (such a simple design and really easy to work on). Have recently acquired a black one as a freebie, so I have shelved the bonnar frame repair for the moment. I am quite positive I can get this engine to work too.

Timing marks now aligned correctly wink
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Plenty of assembly lube used on internals. Wear gloves, crap sticks to everything.
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Even after 30mins, some scoring still remained, luckily it's at the bottom of the stroke and not too deep. Must have accidently chosen a really fine stone.
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Cross hatch pattern left in the bore. Not quite 45� but close enough. Drill was rotating at about 80-100rpm and you have to work it hard and quickly (up-and-down) 1/2-1 second per stroke to get a good hatch pattern. New rings were fitted.
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New sump gasket, used RTV to seal one side to the block to try and prevent leaks. Unfortunately, on my other recently repaired engine (red), there is leakage (consistently a couple of drops an hour around the bottom of the sump gasket- I think from near the bolt holes). Wish I had used some silicone.
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Reused the head gasket, polished, lapped and gapped the valves. Cleaned valve ports and head.
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Decided against painting everything, only the cylinder head got primed. Oh, and the 3 longest bolts go around the exhaust port.
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