Hello CyberJack and Mystyler,
To continue on, the Saphire was disassembled and was found to be in pretty good condition all round except for the rear axle area which had been exposed to a make do and mend. The height adjust set up is of a good conventional design, the lever arm is attached to the axle via a bent metal strap which is riveted to the arm and axle. The strap had let go so the first repair was to weld the arm directly to the axle, this then failed so the next more elaborate repair was to weld a bar across the lower part of the handle bars and then weld bracing down to the axle to prevent any movement.
![[Linked Image]](https://www.outdoorking-forum.com.au/forum/ubbthreads.php/ubb/download/Number/10477/filename/D21A938C-E619-42CB-942A-FDD07F5862FE.jpeg)
The axle issue was really the only bit of damage to the chassis as everything else was fine, no cracks or chunks missing from anywhere, amazing seeing as how big the base is. I ground off all the welds and roughly had the axle back to the way it should be, fashioned a new flexible piece out of a Cutting blade and fastened this to the axle and arm with screws and nylock nuts.
![[Linked Image]](https://www.outdoorking-forum.com.au/forum/ubbthreads.php/ubb/download/Number/10478/filename/AB6DAA1E-4BD2-4151-8DAD-AFA9FAE7B948.jpeg)
![[Linked Image]](https://www.outdoorking-forum.com.au/forum/ubbthreads.php/ubb/download/Number/10479/filename/F0D9EBE0-DD44-4FDC-ACDC-0A61A5624957.jpeg)
Luckily there was only a small piece missing on either side of the chassis where the bars had been. One side of the axle wasn’t sitting right as a spacer bush was missing so a new bush was machined and fitted. The axle now fitted and moved smoothly once more.
![[Linked Image]](https://www.outdoorking-forum.com.au/forum/ubbthreads.php/ubb/download/Number/10480/filename/DD625DB4-8692-4B40-A318-CF4A31717589.jpeg)
Next job was to get the chassis rolling.