G'day Bushy,
I think a lot of mower people go under ground in winter as the grass isn't growing.
Your HC head looks great, I normally just remove all the carbon, make sure I have a good mating surface and they run fine, I have cleaned them up before better than that, never done one as nice as yours above.
To clean your alloy head, look at this thread for a start.
https://www.outdoorking-forum.com.au/forum/ubbthreads.php?ubb=showflat&Number=30664You can look at more threads on cleaning on this site.
I normally google what I'm after and click on the outdoorking link, I find this easier than using the search option here.
For your petrol cap, you would have to use foam that wont be affected by fuel.
Try to get a another cap at the tip shop or mower shop.
Leave the foam out, if you don't over fill your long range fuel tank, fuel wont slosh out of the cap.
![[Linked Image]](https://www.outdoorking-forum.com.au/forum/uploads/usergals/2014/07/full-4730-17053-hjk_005.jpg)
To answer one of your questions above, I have put a normal muffler on a HC engine and it starts and runs fine, that's if you cant get one.
Please keep sharing your images and experience.
Enjoy